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QC Pack

Company:  Ball Corporation
Location: 

Devizes, GB, SN10 2HT

Date:  15-Sep-2021
Job Category:  Manufacturing/ Operations
Req ID:  12153

Do you want to work for a world-leading manufacturer who strives to build a better future through sustainability and innovation? Are you looking for a new challenge in a stable, fast-growing sector?

Join us, and build your career by helping us build the future.

We are a global leader in sustainable products with more than 21,000 team members worldwide. From infinitely recyclable aluminium tins, cups and aerosol bottles, to aerospace solutions that enable our customers to have a deeper understanding of our planet and the universe. We produce all these incredible things with one unique purpose: crafting a better community, a better society, a better world.

Moreover, each of us has a deep commitment to diversity and inclusion, which is the foundation of our culture of belonging. And everyone at Ball is an everyday champion, making a difference by doing what we love.

We lead with our heads and our hearts and combine innovative thinking with a spirit of resiliency that keeps us moving forward in a relentless pursuit of new ways to make life, and the world, better. Whether we’re developing packaging that’s infinitely recyclable or aerospace innovations. Because what we create may change, but what we will always make is a difference.

 


 

As QC Pack, the main purpose in the role is to monitor product quality, ensuring that it is manufactured to specification and that non-conforming product is not despatched to customers.

Your main tasks would be

  • To observe company environmental, health and safety regulations at all times
  • To use established test procedures to carry out tests on manufactured products and record results
  • To analyse results and provide practical solutions
  • To relate to operatives how and why tests are carried out
  • To work with operatives and/or supervisors in cases of non-conformance to quickly resolve quality problems
  • To advise management of qualty related problems
  • To release only conforming products
  • To minimise waste and maintain a clean and tidy work environment
  • To maintain good housekeeping and safe working practices at all times.
  • To maintain accurate records according to Ball Aerocan requirements
  • To adhere to ISO 9001 requirements.
  • To constantly look for opportunities to improve the process or product
  • To Operate Line 57 packing and Robot Machines ensuring constant supply of consumables i.e. Pallets, card and layer sheets.
  • To wrap pallets ready for storage and shipment once quality checks have been performed

Task List

These tasks are specific but not the only tasks required for the correct fulfilment of the role :-

  • To perform a minimum of ONE documented line checks on each line per 12 hours shift (provided lines are running).
  • To quarantine non-conforming product for sorting or disposal
  • To check and sign off wrapped pallets and record in database using the computer
  • To perform a full line check at the set up of every job, and to sign the works order off only when the product meets all requirements
  • To continuously monitor line quality performance. Specifically
    • Print Quality (one per print blanket every 2 hours)
    • Lacquer integrity (one per print mandrel every 2 hours)
    • All customer samples for visual defects
    • To perform a 100% check on one bundle, twice per shift per line, for visual defects
    • Wash tanks PH level once per 24 hours (between 6 and 10am)
    • To assist line personnel in finding the origin of quality concerns
    • To collect and record analytical information in support of problem solving
    • To enforce quality procedures especially DWI P15 Discovery of a quality issue
    • To document all quality concerns affecting more than one pallet, and ensure reports are available for the following morning meeting, with samples
    • To maintain quality records according to Ball Aerocan requirements (i.e production records, retains, customer samples, tolerance cards) and produce Certificates of Conformance as required
    • To assist in maintaining production measuring equipment
    • To produce Colour Tolerance Cards as required and maintain the filing system
    • To perform internal quality Audits to ISO 9001 abd ISO 14001 as required
    • To work as part of the shift team and to communicate effectively with the Shift Manager

 

This role works on a rotating 8 week Shift Pattern

 

MON

TUES

WED

THURS

FRI

SAT

SUN

Week 1 & 3

6am-6pm

6am-6pm

OFF

OFF

6am-6pm

6am-6pm

6am-6pm

Week 2 & 4

OFF

OFF

6am-6pm

6am-6pm

OFF

OFF

OFF

Week 5 & 7

6pm-6am

6pm-6am

OFF

OFF

6pm-6am

6pm-6am

6pm-6am

Week 6 & 8

OFF

OFF

6pm-6am

6pm-6am

OFF

OFF

OFF

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