Tool Room Engineer

Further your career at Ball, a world leader in manufacturing sustainable aluminum packaging. Achieve extraordinary things when you join our team, and make a difference in your professional development, the community, and around the globe!

Ball is thrilled to receive Newsweek's 2023 Top 100 Global Most Loved Workplace award! As a sustainable product leader, we have over 21,000 global team members. From endlessly recyclable aluminum cans, and cups, to aerosol bottles, our goal is to contribute to a better community, society, and world.

a) Toolroom Responsibility: 100% time

b) 1st Line Maintenance: as needed.

•            Repair / Refurbishing of Punches / Dies in Tool room. Ensure Proper availability of tools in ongoing basis.

•            Repair / Setting of trimmer Cartridges. Ensure availability of Trimmer Cartridges on ongoing basis.

•            Order annual requirement of BM Dies / punches / Trimmer cutters / Cupper Tool sets / Necker tooling. Forecast need for Tools and order accordingly. Stock control, usage control of all tools.

•            Ensure tools on shop floor are according to drawings on Manspec. Responsible for ordering new tools according to Manspec. Phase out the non-standard tooling in a systematic manner.

•            Cupper tools such as Blank and draw die, draw pad, cut edge, die center Preparing these tools for conversion, regrinding and polishing

•            Belvac Necker tools knowledge, preparing and changing when needed

•            Track life of Tooling in TCS System. Train People on using of TCS system

•            Closely Co-ordinate with Front end Area leader in tooling issues.

•            Provide Final drawing to Tooling suppliers / Provide dimensions needed.

•            Track consumption of tooling. Meet the tooling Yearly budget. Troubleshoot tooling issues with Front end area leader. Create Monthly tooling consumption reports, make analysis and circulate report for broken tooling

•            Area owner for housekeeping / 5’s for tool room. And Tools Storage room. Maintain housekeeping to the standard defined in the Housekeeping and Hygiene procedure.

•            Lead improvements in tooling in line with other Rexam Plants.

•            Front End area Team Member: attend ongoing meetings and feedback

•            Tool room Equipment owner. Ongoing maintenance of Tool room Machines and measurement equipment.

•            Follow up / Track the External grinding work for punches sent abroad for grinding.

•            To follow and maintain organization’s SOPs and safe working practices.

•            Comply with any legal, environmental and safety , BRC requirements and/or checks

•            To actively participate in companies Continuous Improvement initiatives e.g. Lean Manufacturing, Six Sigma, SMED, 5 S, ISO, etc..,

•            To conduct lean manufacturing activities and participate in audits as per company requirements.

•            To meet  KPI of various BCAMEA strategy Balance Score Card and always look for improvement in it

•            Help to maximize production and minimize spoilage during the manufacturing process.

CAPABILITY REQUIREMENTS OF THE ROLE

EDUCATIONAL REQUIREMENTS

•            'Diploma in Tool and Die Making preferably from CITD / GTTC or NTTF

PREVIOUS EXPERIENCE

•           6 to 10 Years Tool and Die making experience in an automobile ancillary / die manufacturing.

•            Experience in CNC Machine programming, CNC Grinding machines.

•            Successful track record in mechanical tool room work and mechanical maintenance.

SKILLS & COMPETENCIES REQUIRED

•            Computer literacy and the ability to generate reports.

•            Experience in Finite Element Analysis

•            Proficiency in AutoCAD – Mechanical. Ability to read, understand and develop engineering drawings

•            Analytical skills to interpret numerical data.

•            Excellent Presentation skills, Lead Meetings.

•            Working knowledge of Health and Safety work practises.

•            A machine maintenance background in a high speed, high volume continuous process.

LANGUAGES REQUIRED

Fluent in Written / Verbal English.

Local languages.

Ball Corporation is an Equal Opportunity Employer. We actively encourage applications from everybody, regardless of gender, age, ethnicity, faith, ability, or orientation.

When you join Ball you belong to a team of over 21,000 members worldwide. Our products range from infinitely recyclable aluminum cans, cups to aerosol bottles that enable our customers to contribute to a better world.

Each of us has a deep commitment to diversity and inclusion which is the foundation of our culture of belonging. Everyone at Ball is making a difference by doing what we love. Because what we create may change, but what we will always make is a difference.

Please note the advertised job title might vary from the job title on the contract due to local job title structure and global HR systems.

No agencies please.